Sheet Metal Fabrication

Our experienced technicians are ready to help with HVAC repair, maintenance, or new system installation—residential or commercial

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Reliable Sheet Metal Fabrication Service

A high-performing HVAC system starts with precision ductwork, and that’s where professional sheet metal fabrication makes all the difference. Custom sheet metal ensures perfect airflow, optimal efficiency, and long-term reliability for your heating and cooling systems. Whether you need new ductwork for an installation, custom fittings for a retrofit, or replacements for damaged components, our skilled fabricators provide quality craftsmanship tailored to your exact specifications.

We take pride in delivering durable, custom-engineered metalwork for both residential and light commercial applications. With years of hands-on experience and a fully equipped in-house fabrication shop, we can design and produce components that fit your system perfectly.

Expert Sheet Metal Design and Custom Fabrication

Every home and HVAC setup is unique, which means off-the-shelf parts often fall short. Our technicians and fabricators collaborate to create duct systems and fittings that optimize performance while maintaining proper airflow balance. Each project begins with a full assessment of your space, followed by precise measurements and computer-aided design to ensure a perfect fit.

Our custom sheet metal fabrication services include:

  • Ductwork design and construction
  • Custom plenums, elbows, and transitions
  • Vent and register box fabrication
  • HVAC system fittings and adapters
  • Repairs and replacements for existing duct components

All pieces are built to meet industry standards for durability, safety, and airflow performance, ensuring your HVAC system runs smoothly and efficiently.

Precision Installation for Maximum Efficiency

Fabrication is only half the job — installation is where the system comes together. Our technicians are trained to install custom ductwork and sheet metal components with precision, guaranteeing airtight connections and consistent airflow.

During installation, we:

  • Use high-quality materials rated for HVAC applications
  • Ensure all joints and seams are sealed properly
  • Test for airflow balance and efficiency
  • Verify that each component fits seamlessly with your system

This careful attention to detail ensures your heating and cooling equipment operates quietly, efficiently, and safely for years to come.

Benefits of Custom Sheet Metal Work

Investing in professional sheet metal fabrication comes with long-term benefits that improve both comfort and performance. Homeowners often see:

  • Improved airflow: Properly sized ducts reduce strain on HVAC systems.
  • Higher energy efficiency: Eliminates air leaks and pressure loss.
  • Better comfort control: Even temperature distribution throughout your home.
  • Reduced noise: Tight-fitting ducts minimize rattles and vibrations.
  • Long-lasting durability: Quality materials resist corrosion and wear.

Our fabrication shop uses galvanized steel, aluminum, and other premium materials to deliver products that stand the test of time.

Why Homeowners and Contractors Choose Our Team

We’ve built a strong reputation for reliability, accuracy, and exceptional service. Whether you’re a homeowner upgrading your HVAC system or a contractor seeking a dependable fabrication partner, we provide consistent results with every project. You can count on us for:

  • Licensed and insured technicians and fabricators
  • Transparent, upfront pricing
  • Fast turnaround times
  • Free estimates and consultations
  • Maintenance and repair support after installation

From small residential duct systems to complex retrofits, we bring precision and professionalism to every sheet metal project.

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FAQs

What materials do you use for sheet metal fabrication?
We work primarily with galvanized steel and aluminum, both chosen for their durability, corrosion resistance, and performance in HVAC systems.

Can you fabricate custom ductwork for older homes?
Yes. We specialize in retrofitting and replacing outdated or inefficient duct systems to improve comfort and energy efficiency.

How long does custom duct fabrication take?
Most projects can be completed within a few days, depending on the size and complexity of your system.

Do you offer repairs for damaged sheet metal ducts?
Absolutely. We can patch, reinforce, or replace damaged sections to restore full system performance.

For expert sheet metal fabrication, call (408) 675-1985 today to schedule a consultation or request your free estimate. Experience precision craftsmanship and long-lasting quality built to enhance your HVAC system’s performance.

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Reviews

Hear What Our Satisfied Clients Have to Say

Woman in a white blazer, black top, black skirt, and red heels standing on a city sidewalk at night.

Rick and team did our HVAC and AC installation work. Super professional service, quick and amazing turnaround. We highly recommend them.

Dhara Modi

Bride in a lace wedding dress holding a bouquet of flowers, standing against a brick wall.

We needed a well overdue upgrade to our HVAC system and are very pleased with the work and customer service provided by Malibu Heating & Air.

Bethany Lira

Close-up of a smiling man wearing glasses and a child, both indoors.

The workers were clean polite and quick. We have bought Day and Night unit in the past and are very happy with their performance. We just moved to the area.

Shawn A.

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Overall the service offered by Malibu is really hassle-free for anyone leading a busy life, and I'd highly recommend them to anyone who is looking to upgrade or install an HVAC system.

William Huang

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My system has never worked better. His crew is top notch. They were very efficient. All were as nice as he was. Great team! Give them a call. You won’t regret it.

Karizma Vargas

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Rick is responsive, efficient, and fairly priced...and he's very good at helping understand any problems/hurdles.

Ryan Mull Kristen Mull

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Who we Serve

Solutions for Every Space

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Residential

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Light Commercial

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Multi-Family

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